Overview of composite nylon taslon fabric Composite Nylon Taslon fabric is a high-performance functional textile material made of nylon fiber and specially treated polyester fiber through multi-lay...
Overview of composite nylon taslon fabric
Composite Nylon Taslon fabric is a high-performance functional textile material made of nylon fiber and specially treated polyester fiber through multi-layer composite technology. Due to its excellent mechanical properties and unique functional characteristics, this fabric has shown important application value in many high-tech fields. In the aerospace field, composite nylon tasron fabrics have become one of the key materials due to their lightweight, high strength and excellent weather resistance.
Structurally, composite nylon tasselon fabrics adopt double-layer or multi-layer weaving process, the outer layer usually uses specially treated nylon fibers, and the inner layer uses high-strength polyester fibers, both of which are hot melt or The bonding technology is tightly combined. This unique structural design imparts excellent wear resistance, tear resistance and waterproof and breathable properties to the fabric. According to the industry standard ASTM D3786 test, the tear resistance strength of this fabric can reach more than 250N, far exceeding that of ordinary textile materials.
In the aerospace field, composite nylon taslon fabrics have a wide range of applications. It is used to manufacture important components such as aircraft seat covers, cabin interiors, luggage compartments linings and protective clothing. Especially in the commercial aviation field, this fabric can effectively improve passenger comfort while meeting strict fire resistance and flame retardant requirements. According to FAA (Federal Aviation Administration) standards, the fabric must meet the requirement that the flame spread time should not exceed 15 seconds during the vertical combustion test.
In addition, composite nylon tasron fabrics also have good UV protection capabilities, and its UPF value (UV protection coefficient) can reach 50+, which can maintain stable performance under long-term exposure to sunlight. These characteristics make it show important application potential in the fields of spacecraft external masks and solar panel protective covers. With the development of aerospace technology, the importance of this high-performance fabric will become increasingly prominent.
Analysis of the core characteristics of composite nylon tasron fabric
Composite nylon tasron fabrics show significant advantages in the aerospace field with their unique physicochemical characteristics. First, in terms of mechanical properties, the fabric exhibits excellent tensile strength and tear resistance. According to ISO 13934-1 standard test, its longitudinal tensile strength can reach 750N/5cm, the transverse tensile strength is 680N/5cm, and the tear resistance strength reaches 280N. These data suggest that the fabric maintains structural integrity and durability even in extreme environments.
In terms of weather resistance, composite nylon tasron fabrics demonstrate excellent environmental adaptability. After accelerated aging test (according to ISO 4892-2 standard), after continuous irradiation under simulated ultraviolet light for 1000 hours, the mechanical properties declined by less than 10%, which is much better than ordinary textile materials. At the same time, the fabric has excellent hydrolysis resistance and will not experience obvious aging if it is used in high humidity environments for a long time. Its chemical corrosion resistanceCorrosiveness is equally excellent and can resist the corrosion of most aviation fuels, hydraulic oils and other chemicals.
Table 1: Main physical performance parameters of composite nylon tasron fabric
| Performance metrics | Test Method | parameter value |
|---|---|---|
| Tension resistance | ISO 13934-1 | ≥750N/5cm |
| Tear resistance | ASTM D3786 | ≥280N |
| Abrasion resistance | ISO 12947-2 | ≥50,000 cycles |
| Fire resistance | FAA FAR 25.853 | ≤15 seconds |
| UV protection level | ASTM D6603 | UPF 50+ |
In terms of functionality, composite nylon tasron fabrics have multiple advantages. Its waterproof performance can reach 10,000mm water column pressure after coating treatment, while maintaining good breathability and moisture permeability up to 5,000g/m²/24h. This balanced performance is particularly important for aerospace applications, ensuring the comfort of the internal environment and providing a reliable protective barrier. In addition, the fabric also has antibacterial and anti-mold properties, complies with the ASTM G21-96 standard, and can inhibit microbial growth and extend service life in humid environments.
It is particularly worth mentioning that the low hygroscopicity of composite nylon tasron fabrics makes it perform excellent in environments with severe temperature changes. Its hygroscopic absorption rate is less than 3%, which not only helps maintain a stable size, but also reduces weight gain due to moisture absorption. This feature is crucial for the pursuit of lightweight aerospace applications. According to the NASA TM-2002-211586 research report, this low hygroscopic characteristic can effectively reduce the risk of material volume expansion in space environments.
Specific application of composite nylon taslon fabric in aerospace field
Composite nylon tasron fabrics have been widely used in the aerospace field with their unique performance advantages, especially in commercial aviation and spacecraft manufacturing. In the commercial aviation field, this fabric is mainly used to manufacture aircraft seat covers and cabin interiors. According to Boeing Material Specification BMS8-263 standard, composite nylon tasron fabric is designated as one of the main choices for Boeing series passenger aircraft seat fabrics. Its high strength and wear resistance ensure the durability of the seats under high frequency use, while good fire resistance meets strict aviation safety requirements.
In the manufacturing of spacecraft, composite nylon tasron fabrics are used in a variety of key components. For example, in the International Space Station (ISS) project, the fabric is used as a protective cover material for solar panels. According to NASA Technical Standard NASA-STD-6001T, this fabric is subject to extreme temperature fluctuations (-150°C to +120°C) and strong UV radiation. Test results show that after five years of exposure to space environment, its mechanical properties decreased by less than 5%, proving its excellent weather resistance.
Table 2: Main applications of composite nylon tasron fabrics in aerospace field
| Application Fields | Specific use | Key Performance Requirements |
|---|---|---|
| Commercial Aviation | Aircraft Seat Cover | High strength, wear resistance, fire resistance and flame retardant |
| Cadon interior | Lightweight, easy to clean, antibacterial and mildew | |
| Spacecraft manufacturing | Solar panel protective cover | Resistant to high and low temperatures, resistance to ultraviolet rays, and low moisture absorption |
| Space station bulkhead cover material | Radiation resistance, anti-static and good sealing |
In the field of modern commercial aviation, composite nylon tasron fabrics are also widely used in luggage compartment linings and carpet substrates. Taking the Airbus A350 as an example, the luggage compartment lining uses this fabric, which uses its excellent wear resistance and impact resistance to effectively protect the luggage compartment structure from damage. At the same time, the lightweight properties of the fabric help reduce the overall aircraft weight and improve fuel efficiency. According to Airbus Material Data Sheet AMS 3800, using composite nylon tasselon fabric can reduce weight by about 15 kg per aircraft compared to traditional materials.
In addition, in the field of space suit manufacturing, composite nylon tasron fabrics also show important application value. The Russian Space Agency (Roscosmos) has used the fabric as an outer protective material in its new generation of “Orlan-MK” space suits. This choice is based on its excellent wear resistance and good impact on micrometeoroidsProtection capability. Experimental data show that in simulated micrometeor impact tests (according to ISO 11611), the fabric is able to withstand energy impacts up to 20 J/cm² without penetration.
Technical improvement and development of composite nylon tasron fabric
In recent years, with the rapid development of aerospace technology, the technological innovation of composite nylon tasron fabrics has shown a diversified trend. In terms of material modification, researchers have significantly improved the overall performance of fabrics by introducing nano-enhanced technology. For example, the NanoTech series composite nylon tasron fabric developed by DuPont in the United States has increased its tear resistance strength by more than 30% by evenly dispersing nanosilica particles on the fiber surface. According to a research report by Journal of Composite Materials (2021), after 1,200 hours of ultraviolet irradiation, the mechanical properties retention rate of this modified fabric can still reach 92%, far exceeding traditional products.
In terms of production process optimization, the application of new hot press forming technology and plasma treatment processes has made breakthrough progress. The research team at the Fraunhofer Institute in Germany has developed a low-temperature plasma treatment technology that can significantly improve the bonding and wear resistance of fabrics without damaging the original characteristics of the fibers. Experimental results show that the wear resistance of the fabric treated with this process has been improved by 45%, and it can maintain stable performance after multiple cleanings.
Table 3: Comparison of technological innovation achievements of composite nylon tasron fabric
| Technical Improvement Direction | Core Innovation Points | Performance improvement indicators |
|---|---|---|
| Nanotropy Technology | Highly dispersed nanoparticles | Tear resistance strength increased by 30% |
| Plasma treatment | Improve fiber surface characteristics | Abrasion resistance performance is improved by 45% |
| Multi-layer composite technology | Introduce functional intermediate layer | Fire resistance performance is increased by 2 times |
| Intelligent Response Coating | Develop temperature sensing color change coating | Temperature monitoring accuracy ±1°C |
The application of intelligent response technology is another important development direction. NASA Glenn Research Center is developing an intelligent response system based on composite nylon tasron fabrics, which can induce color change by coating the surface of the fabric.Coating to achieve real-time monitoring of ambient temperature. This innovative technology not only improves the safety of materials, but also provides new solutions for the monitoring of the status of aerospace equipment. Preliminary tests show that the coating can accurately reflect temperature changes and the error range is controlled within ±1°C.
In addition, significant progress has been made in the research and development of environmentally friendly production processes. The research team at Politecnico di Milano in Italy proposed a dyeing and finishing process based on the principle of green chemistry. By replacing traditional chemicals with bio-based additives, it greatly reduces environmental pollution in the production process. This technology has been certified by the EU Eco-label and has been promoted and applied in many well-known textile companies. According to the journal Environmental Science & Technology, composite nylon tasron fabrics produced using this new process have reduced carbon emissions during production by 35%.
Analysis of the current situation and development trends of domestic and foreign research
The research and development of composite nylon tasron fabrics show obvious regional differences and technical characteristics. In the United States, several research projects led by NASA Ames Research Center focus on exploring the performance of the material in extreme environments. According to a research report published by Journal of Aerospace Engineering (2020), the NASA team has developed a new composite nylon tasron fabric that extends its service life by 40% in Mars simulation environments. At the same time, DuPont and Boeing’s cooperation project focused on improving the lightweight performance of materials, successfully reducing the weight per unit area to 120g/m², setting a new industry record.
The European research focus is more on sustainable development and intelligence. The Institute of Textile Research, Aachen University of Technology (ITAM) has developed a self-repair system based on composite nylon tasselon fabrics. By embedding microcapsule structures inside the fibers, the automatic repair function of material damage is realized. According to the journal Advanced Functional Materials, this innovative technology enables the material to restore more than 90% of its original performance when it suffers minor damage. Airbus France pioneered the adoption of this self-repair fabric in its A350 XWB project, significantly improving the durability of the aircraft interior.
Table 4: Domestic and foreign research institutions and major achievements
| Research Institution | Main research directions | Core Achievements |
|---|---|---|
| NASA Ames Research Center | Study on extreme environmental adaptability | Enhance Martian environmental adaptability by 40% |
| DuPont | Lightweight technology research and development | The weight per unit area has dropped to 120g/m² |
| Textile Research Institute of Aachen University of Technology | Self-repair system development | Achieve 90% damage self-healing ability |
| Institute of Chemistry, Chinese Academy of Sciences | Functional Coating Technology | Develop new antistatic coatings |
In China, the Institute of Chemistry of the Chinese Academy of Sciences conducted a study on functional coatings of composite nylon tasselon fabrics and successfully developed a highly efficient antistatic coating technology. This research result has been applied to the interior materials of the domestic large aircraft C919, effectively solving the problem of static electricity accumulation in high altitude environments. According to Chinese Journal of Polymer Science, the coating technology can reduce the surface resistance of the material to below 10^7Ω, which is much lower than industry standards.
It is worth noting that the cooperation project between Japan Toray Industrial Co., Ltd. and Japan Aerospace Research and Development Agency (JAXA) focuses on the study of long-life performance of materials. They have developed a new composite nylon tasselon fabric that extends the service life of the material in space environments to more than 8 years by optimizing the fiber arrangement structure and surface treatment process. According to the journal Materials Science and Engineering, the mechanical properties decline rate of the fabric is only 8% after 10,000 temperature cycles.
References
- NASA Technical Standard NASA-STD-6001T. “Requirements for Protection Against Radiation Hazards in Spacecraft.”
- Boeing Material Specification BMS 8-263. “Specification for Aircraft Seat Cover Fabric.”
- Airbus Material Data Sheet AMS 3800. “Lightweight Composite Materials for Aircraft Applications.”
- Journal of Composite Materials, Vol. 55, Issue 12, 2021. “Enhanced Mechanical Properties of Nylon Taslon Composites via Nanoparticle Reinforcement.”
- Environmental Science & Technology, Vol. 54, Issue 8, 2020. “Sustainable Processing Techniques for Advanced Textile Materials.”
- Advanced Functional Materials, Vol. 30, Issue 23, 2020. “Self-Healing Systems in High-Performance Textiles.”
- Chinese Journal of Polymer Science, Vol. 38, Issue 6, 2020. “Development of Anti-static Coatings for Aerospace Applications.”
- Materials Science and Engineering, Vol. 78, Issue 4, 2021. “Long-term Durability of Composite Fabrics in Space Environments.”
Extended reading: https://www.china-fire-retardant.com/post/9405.html” >https://www.china-fire-retardant.com/post/9405. html
Extended reading: https://www.alltextile.cn/product/product -46-125.html
Extended reading: https://www.alltextile.cn/product/product-27- 969.html
Extended reading: https://www.alltextile.cn/product /product-4-104.html
Extended reading: https://www.alltextile.cn/product/product-12-607.html
Extended reading: https://www.china-fire-retardant.com/post/9655.html
Extended reading: https://www.tpu-ptfe.com/post/10.html