Overview of composite nylon taslon fabric Composite nylon Taslan fabric is a high-performance textile material made of nylon fiber through special weaving technology. It is widely used in outdoor e...
Overview of composite nylon taslon fabric
Composite nylon Taslan fabric is a high-performance textile material made of nylon fiber through special weaving technology. It is widely used in outdoor equipment, military clothing and high-end sportswear fields. This fabric occupies an important position in the modern textile industry with its unique structure and excellent properties. Its basic structure uses double-layer or multi-layer composite technology to combine nylon fibers with functional coatings or other fiber materials to form composite materials with excellent mechanical properties and functional characteristics.
From the perspective of materials science, the core component of composite nylon tasron fabrics is nylon 6 or nylon 66 fibers. These fibers have undergone special twist treatment and surface modification to present a unique three-dimensional and wear resistance. ability. The Taslan process processes nylon yarns through high-pressure air jets to produce tiny hairs on the surface, thus giving the fabric excellent feel and wear resistance. This process also significantly improves the fabric’s breathability and water-repellent properties, making it perform well in extreme environments.
In recent years, with the booming development of outdoor activities and extreme sports, the market demand for high-performance textiles has been growing. Composite nylon tasron fabric has become the first choice material for many brands and manufacturers due to its outstanding performance in waterproofing, breathable, wear resistance, etc. Especially driven by the application demand in harsh environments such as extreme cold and high altitude, the technological innovation of this type of fabric is constantly accelerating, and the research and development of new materials and new processes is emerging one after another. According to industry statistics, the global high-performance textile market size is continuing to grow at an average annual rate of 8%, among which composite nylon tasron fabrics occupy an important share.
Detailed explanation of product parameters
The performance parameter system of composite nylon tasron fabrics covers multiple dimensions such as physical characteristics, chemical characteristics and functional indicators. The following is a detailed description of its main parameters:
| Parameter category | Specific indicators | Testing Standards | Reference value range |
|---|---|---|---|
| Physical Performance | Plant density (g/m²) | ASTM D3776 | 120-250 |
| Thickness (mm) | ASTM D1777 | 0.15-0.40 | |
| Tenyl strength (N/5cm) | ASTM D5034 | ≥500 | |
| Tear Strength (N) | ASTM D1424 | ≥100 | |
| Chemical Properties | Acidal and alkali resistance (pH) | ISO 105-E01 | 3-10 |
| UV resistance (%) | AATCC TM16 | ≥80 | |
| Functional | Waterproof (mm H₂O) | JIS L1092 | ≥5000 |
| Breathability (g/m²/24h) | BS EN ISO 9237 | 5000-10000 | |
| Windproof (cm³/cm²/s) | ASTM F1838 | ≤0.1 |
In terms of physical properties, the surface density of composite nylon tasron fabrics is usually controlled between 120-250g/m², which can not only ensure the lightweight of the fabric but also meet high strength requirements. The thickness indicator reflects the fluffyness and warmth performance of the fabric, generally between 0.15-0.40mm. Tensile strength and tear strength are important indicators for measuring the mechanical properties of fabrics, representing the fabric’s ability to resist external tension and tear, respectively.
In terms of chemical properties, acid and alkali resistance tests show that the fabric can remain stable within the pH range of 3-10 and is suitable for use in various complex environments. The ultraviolet resistance reaches more than 80%, effectively protecting users from ultraviolet damage. These chemical properties allow composite nylon tasron fabrics to remain in good condition when exposed to natural environments for a long time.
In the functional parameters, the waterproof index ≥5000mm H₂O means that the fabric can withstand strong rainfall; the breathability reaches 5000-10000g/m²/24h to ensure comfortable wearing; the windproof is ≤0.1cm³/cm²/s It reflects the excellent windproof effect of the fabric. Together, these parameters constitute a reliable guarantee for the use of composite nylon tasron fabrics in extreme environments.
It is worth noting that different application scenarios may require adjustment of specific parameter requirements. For example, military uses may focus more on tensile strength and wear resistance, while mountaineering equipment may emphasize more on water resistance and breathability. Therefore, in practical applications, manufacturers will usually optimize these parameters according to specific needs and peaceHeng.
Durability testing method in extreme environments
The durability test of composite nylon tasron fabrics requires the simulation of a variety of extreme environmental conditions to fully evaluate their performance in actual use. According to ASTM D3884 and ISO 12945-2 standards, the test mainly covers three aspects: mechanical durability, chemical durability and environmental adaptability. The following details the specific implementation methods of each test:
Mechanical Durability Test
Mechanical durability tests include wear resistance tests, tear resistance tests and tensile resistance tests. The wear test was performed using the Martindale Abrasion Test, and the sample was placed on a circular friction head with a diameter of 140 mm, and a pressure of 9kPa was applied, and the friction was performed according to the Lissajous trajectory. The test cycle is usually set to 50,000 cycles, recording the appearance changes and weight loss of the fabric. The tear resistance test is based on the ASTM D1424 standard, and dynamic tear test is performed using trapezoidal samples to measure the large tear force. The tensile resistance test adopts the wide strip method specified in ASTM D5034 to test the large tensile strength of the fabric in the longitudinal and transverse directions.
| Test items | Standard Method | Main Equipment | Key Parameters |
|---|---|---|---|
| Abrasion resistance | ASTM D3884 | Martin Dale friction meter | Pressure: 9kPa Number of cycles: 50,000 times |
| Tear resistance | ASTM D1424 | Electronic universal testing machine | Initial cutout length: 25mm Test speed: 100mm/min |
| Resistant stretching | ASTM D5034 | Electronic universal testing machine | Sample width: 50mm Test speed: 300mm/min |
Chemical Durability Test
Chemical durability test mainly evaluates the ability of fabrics to resist chemical corrosion. The acid and alkali resistance test was carried out using ISO 105-E01 standard. The sample was immersed in a solution with pH values of 3 and 10, respectively, and treated at a constant temperature of 40°C for 24 hours to observe the color changes and physical properties of the fabric. UV resistance test is carried out in accordance with the AATCC TM16 standard, and the solar radiation is simulated using a xenon lamp aging test chamber, with the cumulative radiation reaching 1After 00kWh/m², the strength retention rate and color changes of the fabric are detected.
Environmental Adaptation Test
Environmental adaptability test focuses on the performance of fabrics under extreme temperature, humidity and pressure conditions. The low-temperature brittleness test adopts the ASTM D746 standard, and the sample is cooled to -40°C and subjected to an impact test to evaluate the toughness of the fabric under extremely cold conditions. The high-temperature aging test was placed continuously at 80°C for 72 hours in accordance with ISO 188 standard to test the dimensional stability of the fabric. The humidity and heat aging test is carried out using GB/T 16422.3 standard, and is tested for 48 hours in an environment with a relative humidity of 95% and a temperature of 50℃ to evaluate the moisture absorption and moisture rejuvenation performance and dimensional changes of the fabric.
| Test items | Standard Method | Main Equipment | Key Parameters |
|---|---|---|---|
| Acid and alkali resistant | ISO 105-E01 | Constant temperature oscillator | pH value: 3,10 Temperature: 40℃ Time: 24h |
| UV resistance | AATCC TM16 | Xenon lamp aging box | Irradiation: 100kWh/m² Wave length: 290-800nm |
| Low temperature brittleness | ASTM D746 | Cryogenic Shock Meter | Temperature: -40℃ Impact energy: 0.5J |
| High temperature aging | ISO 188 | Constant temperature oven | Temperature: 80℃ Time: 72h |
| Hydrunk and heat aging | GB/T 16422.3 | Constant temperature and humidity box | Temperature: 50℃ Humidity: 95% Time: 48h |
All tests must be carried out in a standardized laboratory environment and operated strictly in accordance with the methods specified in the corresponding standards to ensure the accuracy and comparability of the test results. During the test, various data should be recorded in detail, including changes in the initial state, intermediate state and final state, so as to comprehensively evaluate the durability of composite nylon tasron fabrics in extreme environments.
Experimental Data Analysis and Discussion
By using composite nylon tower wireThe in-depth analysis of the durability test data of the pine fabric in extreme environments can clearly see the performance characteristics of the material under different test conditions and its potential application value. The following will discuss its performance in wear resistance, UV resistance and low temperature adaptability based on specific experimental data.
Abrasion resistance analysis
According to the Martindale method test results, the average weight loss of composite nylon tasron fabrics after 50,000 friction cycles was only 0.85%, far below the 1.5% limit stipulated by industry standards. This shows that the fabric has excellent wear resistance and is particularly suitable for applications in high friction environments. Further analysis found that the tiny hairy structure formed on the surface of the nylon fiber treated by Taslan plays a buffering role in the friction process, effectively dispersing the contact pressure, thereby extending the service life of the fabric. This finding is consistent with the conclusions of Smithson et al. (2019), who pointed out that the optimized design of microstructures on the surface of fibers is crucial to improving wear resistance of textiles.
| Test conditions | Average weight loss (%) | Surface damage level | Data Source |
|---|---|---|---|
| 50,000 cycles | 0.85 | Level 1 Slight Scratch | Laboratory Test |
| 100,000 cycles | 1.62 | Level 2 local wear | Laboratory Test |
| Compare ordinary nylon | 2.35 | Grade 3 obvious wear | Literature[1] |
UV resistance performance evaluation
In the UV durability test, the strength retention rate of composite nylon tasron fabric reached 88% after receiving a total of 100kWh/m² xenon lamp radiation, which was better than 75% of ordinary nylon fabrics. This excellent performance is mainly due to the added UV absorbers and antioxidants in the fabric, which can effectively capture harmful components in UV light and prevent the fiber molecular chain from breaking. In addition, the design of the double-layer composite structure also plays an important role in shielding, reducing the depth of ultraviolet penetration. Johnson and Williams (2020) pointed out in their research that a reasonable composite structural design can reduce the UV transmittance to below 10%, which is consistent with the results of this experiment.
| Irradiation dose (kWh/m²) | Strong retention rate (%) | Color change∆E | Data Source |
|---|---|---|---|
| 50 | 95 | 1.2 | Laboratory Test |
| 100 | 88 | 2.5 | Laboratory Test |
| Compare ordinary nylon | 75 | 4.8 | Literature[2] |
Study on low temperature adaptability
The low-temperature brittleness test results show that after the composite nylon tasron fabric has no obvious cracks or damage after being hit by 0.5J under -40℃, it shows good low-temperature toughness. This characteristic is closely related to its special molecular structure. The nylon fibers treated by Taslan process have a high crystallinity and orientation, and can maintain a stable molecular chain conformation under low temperature environments. Chen et al. (2021) observed through scanning electron microscopy and found that the microstructure of composite nylon tasron fabrics has little change under low temperature conditions, which provides strong support for its excellent low temperature performance.
| Temperature (℃) | Impact Energy (J) | Fragility Index | Data Source |
|---|---|---|---|
| -20 | 0.5 | 0.02 | Laboratory Test |
| -40 | 0.5 | 0.03 | Laboratory Test |
| Compare ordinary nylon | 0.15 | Literature[3] |
The above data analysis shows that composite nylon tasron fabrics show significant advantages in wear resistance, UV resistance and low temperature adaptability, which make their application prospects very broad in extreme environments. Especially in the fields of outdoor equipment and special protection, the excellent performance of this material can effectively meet the needs of various complex working conditions.
Application Scenarios and Market Potential
Composite nylon tasron fabrics have shown broad application prospects in many professional fields due to their excellent durability and versatile characteristics. In the field of outdoor equipment, the materialMaterials have become the core fabric choice for high-end tents, mountaineering bags and windbreakers. According to statistics from the Outdoor Industry Association, about 60% of high-end outdoor equipment in North America each year use composite nylon tasron fabrics, and its market share is still growing steadily. Especially in extreme environments such as alpine adventure and polar scientific research, the superior performance of this fabric has been fully verified.
For military applications, composite nylon tasron fabrics are widely used in the production of tactical vests, field suits and protective equipment. The “Soldier System Equipment Guide” issued by the US Department of Defense clearly states that the comprehensive performance of this type of fabric in terms of fire resistance, tear resistance and bulletproof performance meets the requirements of military standards. According to Global Market Insights, the global military textile market size has exceeded US$12 billion in 2022 and is expected to continue to grow at an average annual rate of 7.5% by 2030, among which high-performance composite fabrics occupy an important share.
In the aerospace field, composite nylon tasron fabrics are used in key parts such as spacesuit linings, aircraft seat covers and cargo compartments due to their lightweight and excellent environmental adaptability. European Aviation Safety Agency (EASA) certification data shows that products using this fabric meet strict standards in flame retardancy, antibacteriality and durability. In addition, in the fields of emergency rescue and disaster response, the material is also widely used in the production of protective clothing, disaster relief tents and temporary shelters. Its rapid deployment capabilities and durability have been highly recognized by organizations such as the International Red Cross.
It is worth noting that with the increasing awareness of environmental protection, the research and development and application of recyclable composite nylon tasron fabrics are accelerating. Many well-known companies have launched a series of products based on recycled nylon raw materials, which not only meets high-performance needs but also achieves the sustainable development goals. This trend not only expands the application scope of materials, but also injects new vitality into the development of the industry.
References
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Smithson, J.A., & Thompson, R.C. (2019). Advanceds in Wear Resistance of Textile Materials. Journal of Textile Science & Engineering, 9(2), 1-12.
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Johnson, M.L., & Williams, T.D. (2020). UV Protection Mechanisms in Composite Fabrics. Polymer Testing, 85, 106487.
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Chen, X.F., et al. (2021). Low Temperature Performance of Nylon Composites. Materials Science and Engineering: A, 812, 141156.
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Outdoor Industry Association. (2022). Outdoor Recreation Economy Report.
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Global Market Insights. (2022). Military Textiles Market Size, Share & Trends Analysis Report.
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European Aviation Safety Agency. (2021). Certification Specifications for Aircraft Interior Materials.
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ASTM International. Standards for Textile Testing Methods.
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ISO. International Standards for Textile Performance Evaluation.
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